1 Year Machinist Course

TRADE THEORY-I (100 Marks)

General workshop guidelines and safety.
Introduction to manufacturing processes their classification and application.
Bench work & Fitting: Bench Vice, Fitting tools, drilling machine and various fitting operations like filing, chipping, scraping, sawing, marking and marking tools, drilling & tapping.
Measurement and measuring tools. Precision Instruments, Gauges, cutting tools and operations, Measuring Instruments: Inside & Outside Callipers, Vernier Callipers, Micrometers and their least count calculation, reading methods and uses. Slip Gauges and their uses.
Geometry of single point cutting tools, tool signature, machinability, tool failure, tool life & cutting fluids
Lathe Machine: Classification of lathe machines, working principle, constructional features, driving mechanism, attachments and accessories, various operations performed on lathe machines, types of cutting tools & tool material. Estimation of machining time
Milling Machine: Working principle, constructional features, types of milling machines, driving mechanism, attachments and accessories, various operations performed on milling machines, various types of milling cutters. Estimation of machining time.
Type of Threads: Metric, BSW, Pipe etc.
Angular Measurement: Bevel Protractors, Sine bars & their uses.

ENGINEERING DRAWING-I (50 Marks)

Introduction to IS Standard, A – system of paper, folding of drawings, dividing of sheets, sheet layout, title blocks

Drawing tools, lettering, types of lines &their application, dimensioning, scales Isometric & orthographic projections Symbols and representation for surface finish, geometrical tolerances, welding etc.

Projection: Isometric to orthographic conversion & vice-versa, problems on finding missing views.

Sections: Cutting planes, hatching, various methods of sectioning

WORKSHOP CALCULATION & SCIENCE-I (25 Marks)

Percentage: Introduction, Representation of decimal number into percentage, conversion of percentage into rational form, Applications
Ratio and Proportion: Introduction, Simple ratio, Applications
Units conversions.
L.C.M & H.C.F, Vulgar Fractions, decimal Fractions, Square Roots & Cube roots, Simplification, Averages, Time & Work
Time & Distances, Indices & Logarithms, algebra.
Mechanical properties & Tests: strength, ductility, hardness, toughness, malleability, elasticity, plasticity
Introduction to Carbon steel, stainless steel, tool steels, Cast irons
Introduction to non-Ferrous Materials: Aluminium alloys, Copper alloys: Brasses, bronzes, gun metal, babbit metal, their properties and uses

EMPLOYABILITY SKILLS-I (25 Marks)

Words, Sentences, form of sentences, Kind of sentences, Singular & plural, forms of verbs, parts of speech : Noun, pronoun, verb, adjective, adverb, prepositions, conjunction, interjection along with examples.
Tenses: present/ past/ future. Structure of tense along with example.
Vocabulary building. Reference skills – dictionary, thesaurus, building word-power, spelling, meaning and usage of words, antonyms, synonyms, prefixes & suffixes, words with silent letters, words commonly mis-spelt, words commonly confused with.

Workshop Practice – I (400 Marks)

Bench work. Fitting, components of simple hand tools. Practical use of various Tools used in bench work & Fitting. Practical use of various Marking & Measuring Tools required in bench work & fitting.

Milling practice: Components for practice of various milling methods. Inspection of various types of parts, Heat Treatment of parts.
Surface grinding, cylindrical grinding and tool & cutter grinding

TRADE THEORY-II (100 Marks)

Grinding machines and Operations: Types of grinding machines such as bench, pedestal, cylindrical, centreless, surface, internal, universal, tool & cutter grinding machines; machining time calculation.
Common forms of abrasive tools such as sticks, stones, pastes & wheels. Grinding wheels and their specifications, marking system, wheel selection criteria, balancing, mounting, dressing & truing of wheels.
Introduction to boring, shaping, broaching. surface finishing operations such as lapping, honing, polishing, buffing. Basics of various metal joining methods: Screw fastening, riveting, welding, soldering, brazing.

ENGINEERING DRAWING-II (50 Marks)

Representation & indications of fits & tolerances in drawings Nuts and bolts.
Part drawing, part list and assembly drawing for c-clamp, screw jack, tail stock.

Workshop Practice – I (400 Marks)

Bench work. Fitting, components of simple hand tools. Practical use of various Tools used in bench work & Fitting. Practical use of various Marking & Measuring Tools required in bench work & fitting.
Milling practice: Components for practice of various milling methods. Inspection of various types of parts, Heat Treatment of parts.
Surface grinding, cylindrical grinding and tool & cutter grinding

WORKSHOP CALCULATION & SCIENCE-I (25 Marks)

Basic principles of heat treatment of steel, objective and purpose of heat treatment
Heat treatment processes: Hardening, tempering, annealing, normalising, hardenability
Heat treatment of alloy steels and important tool and die steels, defects occurring during heat treatment processes and possible remedial measures
Elementary Trigonometry: Introduction, Definitions, Trigonometric ratio of angles, Fundamental identities, Angle Measurement
Elements of Mensuration: Introduction, Definitions, Formulae of area, volume of different geometrical shapes, Applications

EMPLOYABILITY SKILLS-II (25 Marks)

Single word substitution, Idioms & phrases, pairs of words
Technical Letter Writing

Workshop Practice – II (400 Marks)

CNC Lathe and CNC Milling, EDM, Wire-Cut EDM.
On-Job Training: deputed in different sections of Production Department for a period of 3 months

Vocational Courses